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Electric Motor Replacement
Electric Motor Replacement
Identical or Custom Design Solutions
We provide tailor made solutions for drop-in replacement, with enhanced design, to higher standards to help improve reliability and performance but still maintain a competitive price
We observe motor replacement as a complex project. Our aim is to ensure giving the right solution with zero risk, since we understand motors are critical plant equipment and we certainly have to follow strict procedures required over replacing motors which drawn by different manufacturers around the globe. Accordingly, our effort is to provide a better product with better reliability than the existing unit which gives the end user trouble free operation for many years. To do this, we have stablished a great Infrastructure, experience technical team and mutual agreement in countries where the renowned manufactures with long success history in our industries, specially, where the custom design or replacement had required, exist. These strategic partners give us the freedom and flexibility to choose the best solutions for your unique application.
Benefits
- Full support with detailed technical documentation
- We promise that no changes are needed in coupling, accessories & instrumentation, any modification around the motor like piping & cabling, cable connections and cable sizes, foundation & performance
- Our solution is a unique tailor-made proposal based on existing and future requirements of the plant
- Our solution considers all critical requirements to ensure continuous operation of the plant
- We maintain consistency with the existing motor both dimensional and performance wise
- Our partners utilize the same standards as original motor such as IEC, NEMA, JEC, etc. and often aim higher to consider the strictest standards like API or NEC in design, manufacturing process and/or test to give a better designed product than the original as the part of our agreement
- Help clients to choose the useful standards criteria in design to reduce problems like vibration levels.
- In hazardous area replacement projects, the design of motors are based on late revision of required standards such as IEC, IECEX, CSA, UL, ATEX.
- Supply replacement motor with identical spare parts to help end-user inventory level reduction, such as anti-friction bearings, sleeves bearing, carbon brushes, etc.
Our Solution
- Replacement the old and obsolete motors
- Replacement the wide range of vertical type of motors such as Vertical Solid or Hollow shaft (normal or high thrust) with different types of cooling and enclosure methods
- Replacement of VFD compatible motors based on original design details for considering the destructive effects of THDs generated by VFD
- Replacement of old DC motors in any cases and sizes with AC motors along with required VFDs
- Replacement of old DC motor with new DC motor
- Load sharing or parallel load replacement of motors
- Replacement with identical mounting and shaft dimensions
- Identical main & auxiliary terminal boxes as the original motor
- Matching torque and speed characteristics
- Matched package electrical solutions including motor, drive, transformer, and monitoring system
Life-cycle of Our Projects
- Receiving inquiry and technical documents
- Site visit, motor data logging, measuring and analyzing
- Identification of existing motor problems and collection of historic monitoring data
- Providing technical proposal and datasheet
- Finalizing the design in KOM in factory of manufacturer and starting the manufacturing procedure
- Inspection
- Loading, shipping and commissioning
